Industries

Power Plants

With huge experience on large boilers firing lignite on conventional power plants but also on combined cycle power plants, further on large and mid-scaled units firing fuel oil and gas at district heating plants, on industrial boilers and process furnaces, we are providing solutions for ignition systems – igniters / igniters burners, gas igniters / pilot burners, oil/gas igniters, high energy electric igniters, etc.

Flame scanners, Flame monitors, Burner controllers
System for visualization of combustion processes and flame analysis
Process analyzer systems
Steam and water analyzer systems, water treatment plant analyzers
Moisture content analyzers
Pumps, control valves, safety relief valves
Tank inventory system, tank and loading equipment

Steel Industry

Process analysers we can provide for following measuring tasks:

Coke furnace - process optimization, safety
Sinter plant - process optimization, oxygen leakage monitoring
Blast furnace - transverse probe, blast furnace optimization, riser tube, top gas dirty, top gas clean, copper waste gas, clod blast
Storage(HMDS) - calcium carbide silo, Mg silo - safety monitoring
Oxygen furnace - Convertor off-gas, process control and safety, ESP or flare safety
Electric arc furnace - EAF off-gas monitoring, process control and safety
Stack - CEMS/AMS
Hot strip mill, steel rolling - Monitoring of combustion process and CEMS/AMS

For utilities and power house we are at disposal for:

Process analyzer systems and CEMS/AMS
Steam and water analyzer systems, water treatment plant analyzers
Moisture content analyzers
Pumps, control valves, safety relief valves
Tank inventory systems, tank and loading equipment

Petroprocess is offering wide range of solutions, equipment and services for metallurgy, iron and steel. From ore treatment and ore enrichment, where fluid handling is demanding specific pumps and valves, via furnaces, up to off-gas processing.

Plants in these industries are requiring numerous process analysers for the purpose of efficiency, quality and safety, up to continuous emission monitoring systems on the stack.

We are at disposal from engineering design, system integration, delivery, commissioning and start-up to the service support, maintenance and calibration of equipment.

For advanced control of the process inside furnaces, on sinter plant as well, we are offering video-thermography system for visualization and thermal analysis of combustion and high temperature processes. By using these systems it is possible to monitor process and to determine temperature distribution.

Chemical & Petrochemical Industry

Petroprocess is offering wide range of equipment and services for chemical and petrochemical plants thus providing solutions for more than two decade.

With collected experience on positive references, Petroprocess is capable to meet any analytical task.

From combustion control and optimization in process furnaces and reactors-by using sophisticated process analysers, along with sample take off systems designed and produced in our manufacturing facility, to the comprehensive analyser systems for monitoring of gases Petroprocess completes entire process plants and CEMS/AMS on the stack.

Our analyser systems on chemical and petrochemical plants are based on continuous gas analysers, gas chromatography, NDIR, FID, TLD up to FT-IR, FT-NIR, etc.

For advanced control of the process inside furnaces and reactors we are offering video-thermography systems for visualization and thermal analysis of combustion and high temperature processes. By using these systems it is possible to monitor process and to determine temperature distribution in order to obtain quality, efficiency and safety.

With references on various chemical and petrochemical plants: fertilizer plants, ammonia plant, SSP plant, urea plant, chlorine plant, ethylene plant, HDPE, LDPE, acetic acid plant, etc. Petroprocess is a proven provider of process pumps, process valves, control valves, safety relief valves and instrumentation.

Process analyzer systems and CEMS/AMS
Steam and water analyzer systems, water treatment plant analyzers
Moisture content analyzers

Pumps, control valves, safety relief valves
Tank inventory systems, tank and loading equipment

Cement plants

Kiln gas outlet – optimization of primary firing, reducing specific fuel consumption, maintain quality of clinker
Calciner – optimization of secondary firing, reducing specific fuel consumption
Preheater – safety measurement, prevention of explosion in ESP, control of false air in preheater
Coal bean – safety measurement, prevention of smoldering, monitor of air entrance
Coal mill – safety measurement, prevention of smoldering, monitor of air entrance
DeNOx – NH3 measurements
Stack of kiln – continuous emission monitoring system CEMS/AMS
Stack of coal mill – continuous emission monitoring system CEMS/AMS

Providing engineering design, system-integration, delivery, installation, commissioning and start-up of analyser systems, service, calibration and maintenance support, followed by successful modifications, up-grade and redesign of analysers we are recognized as leading provider of process analytics for cement plants in the region.

Reliable operation, high accuracy and availability of our analyser systems is supported by our service team, guided by our specialized service engineers certified by analyser manufacturers, equipped with all necessary tools, calibrators, calibration standards and own stock of spares.

Oil Rafineries

With the largest number of references in oil refineries, where Petroprocess is proven to be the solutions provider of process analyser systems and continuous emission monitoring systems for more than two decades, Petroprocess has built its capacities to meet any analytical task.

From combustion control and optimization in process furnaces and reactors, over process analysis on distillation columns, serving processing units from atmospheric and vacuum distillation, hydrotreater, reformer, hydrogen generation unit, to the FCCU, Incinerators and CEMS/AMS on the stack.

Our numerous analyser systems on process units in oil refineries together with sample extraction and sample conditioning systems are tailored to process and meet demands.

For advanced control of the process inside furnaces and reactors we are offering video-thermography system for visualization and thermal analysis of combustion and high temperature processes. By using these systems it is possible to monitor process and to determine temperature distribution inside furnace or reactor for purpose of process optimization, increasing of quality and efficiency, protection of equipment and plant safety.

As operation is in hazardous environment system is explosion proof, certified by ATEX.

API process pumps, valves, control valves, safety relief valves are key elements for fluid motion and control in process streams of oil refineries and oil and gas installations. With installed base of more than 150 pumps and more than 500 control valves in last decade Petroprocess is recognized as proven provider of products and services.

Tank gauging, tank inventory systems, loading equipment and terminal automation is integral part of refinery and oil and gas business.

With references on more than 10 tank farms and active service support team we are prepared for further challenges.